29 September 2014

Fiberglassing the prop blades

One blade of the new 175-14-400 prop, fiberglassed and waiting to be trimmed

In early and mid September, Geoff led a team that continued to make progress on the new propeller blades.  We joined, glued, sanded, and then fiberglassed the prop blades.  Now they just need to be finish sanded and painted, and they will be complete.



Adding spackle to the joints


Spreading Spackle



Spackle drying on both prop blades



Spackled and sanded, ready for fiberglass



Laying out the fiberglass



Making a mount for the blade for fiberglassing


Prepping the work area


Epoxy mixing joviality (must have been a good joke! :-)


Brushing on epoxy before laying down glass



Laying down leading edge glass



Brush and squeegie



Adding carbon fiber reinforcement at root


Adding glass to outer panel



Applying the epoxy



Finishing the outer panel


Adding more glass to the inner panel



Trimming excess glass


One blade finished and drying


Both blades finished and drying



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