05 October 2014

The Big Build weekend

Planning during the Big Build


On the weekend of 10/4 and 10/5, we did a big build with lots of friends invited to help us make a push towards getting the wing ready for the load tests coming up soon at Hiller Museum.

On Saturday alone, we had 25 people working on the plane, by far the most people working in one day on the plane.

With all those people pulling together, we got a LOT done!



A short presentation to all the volunteers before we begin work for the day


Cutting leading edge panel to size



Marking a leading edge panel for cutting


Planning for more panel cutting


Testing airspeed impellers in a no-wind underground garage



Lashings ready to epoxy



Weighing down a wingtip extension while the rib glue dries with the washout in place



Building the tool to align the X-bracing holes



Working on the setup of the X-bracing hole alignment tool


Cutting the X-bracing holes


Marking the next hole to be cut


Hanging the wing section after cutting the X-bracing holes


Terminating the ends of lift wires



Measuring and filling the 2L bottles used to weigh the wing down during load testing


The mass of bottles in progress getting marked and filled



Cutting 1/16" X 1/4" balsa strips to use in the fuselage fairing ribs


Victory!  (more strips cut)


Planning to cut strips for fuselage fairing



Bending leading edges





















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