30 July 2014

Center Wing Section assembly + Wing Ribs


Weighing the Center Wing Section


We continued the build of the Center Wing Section, getting it completed for the load test except for the X-bracing.


We also continued to build ribs for the Outer Wing Section, in preparation for building those sections in about a week and a half.


Building Center Wing Section



The wing appears to hover while weighing


Cutting out the clearance holes for the support tubes on the end ribs


Cutting out the hole for the support tube with a hot wand



Support tubes for wing appropriately sized and fitted, with foam plug at fishmouth end for tack gluing



A support tube in place prior to gluing (and trimming of end)


Support tubes tack glued in place, with tape to prevent motion before drying



Unmodified stainless ship antenna mount, to be modified for use as kingpost mount


Clamping tool for kingpost mount, in progress


Machined bottom of kingpost mount to thin material, with start of cut to remove sides



A well used cutoff disc used to cut sides and top off of part



Finished part


Tack gluing the kingpost mount


Kingpost mount tack glued in place



Starting lashing of support tube to main spar


Finished lashing



Tacking a loop of Kevlar tow (angle too severe to hold without tacking)


Lashing in progress


Continuing the lashing with 'figure 8s'


Getting to the other end of the lashing with long spirals to avoid cutting the lashing


Finished Lashing


Starting another lashing with a loop (slip knot)


X-bracing fittings with upturn end, sanded clean, ready to lash on


Center Rear support lashing


Center main spar lashing including kingpost mount and X-bracing fittings


Center main spar lashing after epoxying


Typical view of lashing wetted with epoxy




Building Ribs for Outer Wing Sections



Remaining rib sections 1-11,  ready to be sliced to 6 mm wide ribs


Slicing ribs


Building ribs on original 'gluing table'


Cleaning 'gluing table' to use as a second wing assembly table


The 'rib factory' moved to its new location


Sanding more sliced ribs in preparation for doubler lamination


The completed Center Wing Section, ready for X-bracing and load test




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