| Weighing the Center Wing Section |
We continued the build of the Center Wing Section, getting it completed for the load test except for the X-bracing.
We also continued to build ribs for the Outer Wing Section, in preparation for building those sections in about a week and a half.
Building Center Wing Section
| The wing appears to hover while weighing |
| Cutting out the clearance holes for the support tubes on the end ribs |
| Cutting out the hole for the support tube with a hot wand |
| Support tubes for wing appropriately sized and fitted, with foam plug at fishmouth end for tack gluing |
| A support tube in place prior to gluing (and trimming of end) |
| Support tubes tack glued in place, with tape to prevent motion before drying |
| Unmodified stainless ship antenna mount, to be modified for use as kingpost mount |
| Clamping tool for kingpost mount, in progress |
| Machined bottom of kingpost mount to thin material, with start of cut to remove sides |
| A well used cutoff disc used to cut sides and top off of part |
| Finished part |
| Tack gluing the kingpost mount |
| Kingpost mount tack glued in place |
| Starting lashing of support tube to main spar |
| Finished lashing |
| Tacking a loop of Kevlar tow (angle too severe to hold without tacking) |
| Lashing in progress |
| Continuing the lashing with 'figure 8s' |
| Getting to the other end of the lashing with long spirals to avoid cutting the lashing |
| Finished Lashing |
| Starting another lashing with a loop (slip knot) |
| X-bracing fittings with upturn end, sanded clean, ready to lash on |
| Center Rear support lashing |
| Center main spar lashing including kingpost mount and X-bracing fittings |
| Center main spar lashing after epoxying |
| Typical view of lashing wetted with epoxy |
Building Ribs for Outer Wing Sections
| Remaining rib sections 1-11, ready to be sliced to 6 mm wide ribs |
| Slicing ribs |
| Building ribs on original 'gluing table' |
| Cleaning 'gluing table' to use as a second wing assembly table |
| The 'rib factory' moved to its new location |
| Sanding more sliced ribs in preparation for doubler lamination |
| The completed Center Wing Section, ready for X-bracing and load test |
No comments:
Post a Comment