Postings about the DaSH Human Powered Airplane project. Our goal is to have fun and learn while building an HPA on a budget of no more than the price of a new car by keeping the design simple and the build time to a minimum.
16 July 2014
Vertical Tail Testing + Ribs + Ready for Wing Build
Prepping for the Vertical Tail test
Tail Testing
We tested the Vertical tail surface (all-flying rudder) at above-flight speeds this past weekend, and it passed with flying colors. An unintended part of the test was hitting the leaves & branches of a low-hanging willow tree after the test, which damaged the V-bracket mount of the tail, but left the tail undamaged. That left us unable to test the horizontal tail, so we'll do that next weekend after repairing the mount.
Mounting the impeller-type airspeed indicator on the truck
Mounting wind gauge as alternate wind speed indicator
Cutting the access to the control horn for Vertical tail
We tested the tail in somewhat less than idea gusty winds, but eventually got steady enough wind to do several runs at between 30 and 32 kph (cruise speed for heaviest pilot is 25 kph), with moderate deflection of the tail, and no issues.
First we tested by moving the tail during several runs (we were limited in the up angle to about 4 or 5 degrees, down deflection went past stall to a full 9 degrees). Then we did several runs at 9 degrees down deflection up to 32 kph.
Moving tail, then full UP allowed, about 4 degrees
Out of focus video of test with full down deflection, 9 degrees
Video from inside truck during one test
There was some damage to the mount due to our encounter with the tree leaves and small branches, but none to the tail itself. It is repairable. We'll resume with horizontal tail tests once repairs are complete in a few days
Damage to V-bracket
More damage to V-bracket
Wing Rib Laminations Complete
All the wing rib cap laminations for the tapered part of the wing are complete, now the ribs are ready to be sliced into 6 mm wide ribs, and have doublers laminated to the sides.
All the end rib doublers (full face sheets) are complete, now they are ready to have the rib caps put on.
All DaSH rib sections with rib caps laminated
Another view of laminated rib caps
The last set of wing rib sections being vacuum bagged for rib cap lamination
All the hard ribs/end ribs laminated with full rib doublers
Cutting the shucks to width to be ready for end rib rib cap laminations
Completed shucks, ready for use in end rib rib cap lamination
Cutting the Rib0 shucks to be used in Rib alignment on Center and Middle wing sections
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